AISI 1045 Steel Flat Surfaces Machining Using the Magneto-Abrasive Method | Journal of Engineering Sciences

AISI 1045 Steel Flat Surfaces Machining Using the Magneto-Abrasive Method

Author(s): Maiboroda V. S.1, Belajev O. O.2, Dzhulii D. Yu.1, Slobodianiuk I. V.1

Affiliation(s): 
1 National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”, 37, Peremohy Ave., 03056 Kyiv, Ukraine;
2 ZOM Oberflächenbearbeitung GmbH, 6-10, Alt Salbke, D-39122 Magdeburg, Germany

*Corresponding Author’s Address: [email protected]

Issue: Volume 7, Issue 1 (2020)

Dates:
Paper received: September 9, 2019
The final version of the paper received: February 5, 2020
Paper accepted online: February 19, 2020

Citation:
Maiboroda V. S., Belajev O. O., Dzhulii D. Yu., Slobodianiuk I. V. (2020). AISI 1045 steel flat surfaces machining using the magneto-abrasive method. Journal of Engineering Sciences, Vol. 7(1), pp. A1–A7, doi: 10.21272/jes.2020.7(1).a1

DOI: 10.21272/jes.2020.7(1).a1

Research Area:  MANUFACTURING ENGINEERING: Machines and Tools

Abstract. The results of the study of using the end-type heads based on permanent magnets for polishing flat surfaces of ferromagnetic parts on standard metal-working equipment are presented in the work. The possibility of a highly efficient achievement of the roughness of flat surfaces up to Ra < 0.05 μm with the initial Ra > 1–2 μm with removing of the heredity of the machining in the form of microwaves obtained in the face milling operation was shown. Based on the results of the analysis of the process of dispergation of the material was analyzed the influence of the magnetic field gradient the intensity of the magneto-abrasive machining of flat ferromagnetic surfaces by heads, which form a magneto-abrasive tool in the shape of a “brush” and “half of torus”. The influence of technological process parameters: the rotation speed of the working heads, the sizes of the working gap, the technological feed on the character of the change in the microgeometry of the machined surface were investigated. The machining conditions, under which occur the preferential machining of micro peaks or micro valleys on a rough surface, were identified. It was determined that the rational conditions of the magneto-abrasive machining of flat ferromagnetic surfaces are: the rotation speed of the working heads 900 rpm, the gap size between the machined surface and the working surface of the head 2.5–4.0 mm and the working feed 10–15 mm/min.

Keywords: finishing, roughness, polishing, permanent magnet, magneto-abrasive tool.

References:

  1. Khomich, N. S. (2006). Magneto-Abrasive Machining of Products: Monograph. Belarusian National Technical University, Minsk, Belarus.
  2. Harsh, K., Vishwas, G. (2018). Magnetorheological nano-finishing of diamagnetic material using permanent magnets tool. Precision Engineering, Vol. 51, pp. 30–39, doi: 10.1016/j.precisioneng.2017.07.003.
  3. Jain, V. K., Ranjan, P., Suri, V. R., Komanduri, R. (2010). Chemo-mechanical magneto-rheological finishing (CMMRF) of silicon for microelectronics applications. CIRP Annals – Manufacturing Technology, Vol. 59(1), pp. 323–328, doi: 10.1016/j.cirp.2010.03.106.
  4. Leonov, S. L., Ikonnikov, A. M, Grebenkov, R. V. (2017). Calculation of magnetic induction in the working gap during magneto-abrasive machining of flat surfaces of workpieces made of ferromagnetic and non-magnetic materials with permanent magnet inductors. Technological Equipment, Machining Attachments and Instruments, Vol. 4, pp. 49–54.
  5. Ikonnikov, A. M, Leonov, S. L., Grebenkov, R. V., Kulavik, A. A. (2018). Analysis of magnetic forces in the working clearance with magnetic-abrasive treatment of inductors on standing magnets. Journal of Modern Technologies, Vol. 3(11), pp. 27–32.
  6. Chaurasia, A., Wankhede, V. (2018). Magnetic abrasive finishing of inconel 718 super alloy using permanent magnet. International Research Journal of Engineering and Technology, Vol. 5, pp. 1165–1168.
  7. Nagdeve, L., Jain, V. K., Ramkumar, J. (2018). Nanofinishing of freeform/sculptured surfaces: state-of-the-art. Manufacturing Rev., Vol. 5, p.з 20, doi: https://doi.org/10.1051/mfreview/2018005.
  8. Baron, Yu. M. (1986). Magneto-Abrasive and Magnetic Machining of Products and Cutting Tools. Mechanical Engineering, Saint-Petersburg.
  9. Uddin, M. S., Santos, V., Marian, R. (2019). Interplay of process variables in magnetic abrasive finishing of AISI 1018 steel using SiC and Al2O3 abrasives. Journal of Manufacturing and Materials Processing. Vol. 3(2), pp. 18, doi: https://doi.org/10.3390/jmmp3020029
  10. Teng, X., Zhang, G., Zhao, Yu., Cui, Yu., Li, L., Jiang, L. (2019). Study on magnetic abrasive finishing of AlSi10Mg alloy prepared by selective laser melting. The International Journal of Advanced Manufacturing Technology, Vol. 105, pp. 2513–2521, doi: https://doi.org/10.1007/s00170-019-04485-5.
  11. Tkachuk, I. V., Maiboroda, V. S. (2014). Geometric characteristics of magneto-abrasive powders. Tool reliability and technological systems optimization, Vol. 34, pp. 49–55.
  12. Maiboroda, V. S. (2001). Fundamentals of Creation and Use of Powder Magneto-Abrasive Tool for Finishing of Shaped Surfaces. National Technical University of Ukraine “Kyiv Polytechnic Institute”.
  13. Ulyanenko, N. V. (2006). Increase of Efficiency Hard-Alloy Cutting Tackle by Magneto-Abrasive Treatment Application and Wear-Resistant Coating. National Technical University of Ukraine “Kyiv Polytechnic Institute”.
  14. Gusev, V. V., Kucherenko, S. V., Sukhoruchko, K. S. (2011). Magneto-abrasive machining of internal surfaces with using permanent magnets. Mechanical Engineering and Mechanical Science, Vol. 8(190), pp. 145–151.
  15. Oliker, B. E. (1990). Powders for Magneto-Abrasive Machining and Wear Resistant Coatings. Metallurgy, Moscow.
  16. Wang, Y. Q., Yin, S. H., Huang, H., Chen, F. J., Deng, G. J. (2015). Magnetorheological polishing using a permanent magnetic yoke with straight air gap for ultra-smooth surface planarization. Precision Engineering, Vol. 40, pp. 309–317, doi: https://doi.org/10.1016/j.precisioneng.2014.11.001.
  17. Karpuschewski, B., Byelyayev, O., Maiboroda, V. S. (2009). Magneto-abrasive machining for the mechanical preparation of high-speed steel twist drills. Manufacturing Technology, Vol. 58(1), pp. 295–298, doi: https://doi.org/10.1016/j.cirp.2009.03.046.
  18. Kanish, T. C., Narayanan, S., Kuppan, P., Denis Ashok, S. (2019). Experimental investigations on magnetic field assisted abrasive finishing of SS 316L. Procedia Manufacturing, Vol. 30, pp. 276–283, doi: 10.1016/j.promfg.2019.02.040.
  19. Zou, Ya., Xie, H., Dong, Ch., Wu, Ji. (2018). Study on complex micro surface finishing of alumina ceramic by the magnetic abrasive finishing process using alternating magnetic field. The International Journal of Advanced Manufacturing Technology, Vol. 97, pp. 2193–2202, doi: https://doi.org/10.1007/s00170-018-2064-0.
  20. Gupta, B., Jain, A., Purohit, R., Rana, R. S., Gupta, B. (2018). Effects of process parameters on the surface finish of flat surfaces in magnetic assist abrasive finishing process. Materials Today, Vol. 5, pp. 17725–17729, doi: https://doi.org/10.1016/j.matpr.2018.06.095.
  21. Das, M., Jain, V. K., Ghoshdastidar, P. S. (2012). Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process. The International Journal of Advanced Manufacturing Technology, Vol. 62, pp. 405–420, doi: https://doi.org/10.1007/s00170-011-3808-2.

Full Text




© 2014-2024 Sumy State University
"Journal of Engineering Sciences"
ISSN 2312-2498 (Print), ISSN 2414-9381 (Online).
All rights are reserved by SumDU