Prediction of the Accuracy of the Tapered Thread Profile | Journal of Engineering Sciences

Prediction of the Accuracy of the Tapered Thread Profile

Author(s): Panchuk V.1, Onysko O.1*, Kotwica K.2, Barz C.3, Borushchak L.1

Affiliation(s):
1 Ivano-Frankivsk National Technical University of Oil and Gas, 15, Karpatska St., 76000, Ivano-Frankivsk, Ukraine;
2 AGH University of Science and Technology, 30, Adama Mickiewicza Ave., 30-059, Krakow, Poland;
3 Technical University of Cluj-Napoca, North University Center of Baia Mare,
62A., Victor Babes St., 430083 Baia Mare, Romania

*Corresponding Author’s Address: [email protected]

Issue: Volume 8, Issue 2 (2021)

Dates:
Submitted: July 29, 2021
Accepted for publication: November 4, 2021
Available online: November 9, 2021

Citation:
Panchuk V., Onysko O., Kotwica K., Barz C., Borushchak L. (2021). Prediction of the accuracy of the tapered thread profile. Journal of Engineering Sciences, Vol. 8(2), pp. B1-B6, doi: 10.21272/jes.2021.8(2).b1

DOI: 10.21272/jes.2021.8(2).b1

Research Area:  MANUFACTURING ENGINEERING: Technical Regulations and Metrological Support

Abstract. The efficiency of drill string largely depends on the pipe-end connector’s accuracy named tapered thread tool joint. Most of those are made by using lathes. Turning tools were made with a profile identical to the thread profile, and all well-known world brands’ plants make the back rake angle of such a cutter with zero value. This is obviously due to the lack of a precise algorithm for calculating the cutter profile and ensuring the accuracy of the tapered thread profile. A virtual experiment was carried out of three-dimensional modeling of the process for shape creation. It showed that in the case of lathe machining of the thread of NC23 type, the deviation from the nominal half profile of the obtained thread is only 0.02°. This result prompted the decision to propose a new algorithm for predictive calculation of the half-angle of the cut profile based on the parameter associated with actual turning – the working height of the profile – h in contrast to previous scientific sources where this calculation was based on the parameter H – not truncated thread Height which is associated with the theoretical base of the accuracy of the thread. The result of the program application, created based on the algorithm proposed in the article, showed that the predicted accuracy of the obtained profile’s half-angle could be in a range from –0.03° to +0.10°, which is equivalent to 4–13 % of tolerance of this dimension.

Keywords: flank, not truncated thread Height, back rake angle, half profile angle, angle of inclination.

References:

  1. Wang, Y., Qian, C., Zhou, Q., Kong, L., Gong, J. (2020). Design optimization for the thin-walled joint thread of a coring tool used for deep boreholes. Applied Sciences, Vol. 10(8), 2669, doi: 10.3390/app10082669.
  2. Yu, W., Xia B., Wang Z., Chai, C. (2016). Model of a new joint thread for a drilling tool and its stress analysis used in a slim borehole. Mechanical. Sciences, Vol. 7, pp. 189-200, doi: 10.5194/ms-7-189-2016.
  3. Sineider, F. M., Reina-Munoz, R., Lira, M. V. (2020). System of cutting force data acquisition in mechanical lathes. Applied Sciences, Vol. 10(8), 2669, doi: 10.3390/app10082669.
  4. Zanger, F., Sellmeier, V., Klose, J., Bartkowiak, M., Schulze, V. (2017). Comparison of modeling methods to determine cutting tool profile for conventional and synchronized whirling. Procedia CIRP, Vol. 58, pp. 222-227, doi: 10.1016/j.procir.2017.03.216.
  5. Baizeau, T., Campocasso, S., Fromentin, G., Rossi, F., Poulachon, G. (2015) Effect of rake angle on strain field during orthogonal cutting of hardened steel with c-BN tools. 15th CIRP Conference on Modelling of Machining Operations. Procedia CIRP, Vol. 31, pp. 166-171.
  6. Zhang, G., Guo, C. (2016). Modeling flank wear progression based on cutting force and energy prediction in turning process. Procedia Manufacturing, Vol. 5, pp. 536-545, doi: 10.1016/j.promfg.2016.08.044.
  7. Fromentin, G., Dobbeler, B., Lung, D. (2015). Computerized simulation of interference in thread milling of non-symmetric thread profiles. 15th CIRP Conference on Modelling of Machining Operations. Procedia CIRP, Vol. 31, pp. 496-501.
  8. Luo, S., Wu, S. (2015). Effect of stress distribution on the tool joint failure of internal and external upset drill pipes. Materials and Design, Vol. 52, pp. 308-314.
  9. Cheng, J., Sun, Y., Yu, Y., Chen, L., Ma, X. (2020). Nonlinear thermo-mechanical coupled analysis of high temperature effect on strength, contact stress and ultimate torque of tool joint. International Journal of Pressure Vessels and Piping, Vol, 188, 104221, doi: 10.1016/j.ijpvp.2020.104221.
  10. Khoshdarregi, M. R., Altintas, Y. (2015). Generalized modeling of chip geometry and cutting forces in multi-point thread turning. International Journal of Machine Tools and Manufacture, Vol. 98, pp. 21-32, doi: 10.1016/j.ijmachtools.2015.08.005.
  11. Saglam, H., Unsacar, F., Yaldiz, S. (2006). Investigation of the effect of rake angle and approaching angle on main cutting force and tool tip temperature. International Journal of Machine Tools and Manufacture, Vol. 46(2), pp. 132-141, doi: 10.1016/j.ijmachtools.2005.05.002.
  12. Moisyshyn, V., Levchuk, K. (2016). The impact of vibration mechanism zone installation on the process of retrieving stuck drill pipes. Mining of Mineral Deposits, Vol. 10(3), pp. 65-76, doi: 10.15407/mining10.03.065.
  13. Ropyak, L. Ya., Pryhorovska, T. O. (2019). Machining error influnce on stress state of conical thread joint details. Proceedings of the International Conference on Advanced Optoelectronics and Lasers, 06–08.09.2019, Sozopol, Bulgaria. Retrieved from: http://igurug.ddns.net/index.php
  14. Medvid, I., Onysko, O., Panchuk, V., Pituley, L., Schuliar, I. (2021). Kinematics of the tapered thread machining by lathe: analytical study. Advanced Manufacturing Processes. InterPartner 2019. Lecture Notes in Mechanical Engineering. Springer, Cham, pp. 555-565, doi: 10.1007/978-3-030-68014-5_54.
  15. Kopei, V., Onysko, O., Odosii, Z., Pituley L., Goroshko, A. (2021). Investigation of the influence of tapered thread profile accuracy on the mechanical stress, fatigue safety factor and contact pressure. New Technologies, Development and Application IV. NT 2021, Lecture Notes in Mechanical Engineering. Springer, Cham, Vol. 233, pp. 177-185, doi: 10.1007/978-3-030-75275-0_21.

Full Text



© 2014-2024 Сумський державний університет
"Журнал інженерних наук"
ISSN 2312-2498 (друкований), ISSN 2414-9381 (онлайн).
Усі права захищені СумДУ