Study of a Welding Pool Harmonic Oscillations Influence on the Welded Metal Hardness and Weld Bead Width | Journal of Engineering Sciences

Study of a Welding Pool Harmonic Oscillations Influence on the Welded Metal Hardness and Weld Bead Width

Author(s): Lebedev V. A., Solomiichuk T. G., Novykov S. V.*

Affiliation(s): O. Paton Electric Welding Institute of the National Academy of Sciences of Ukraine, 11 Kazymyra Malevycha St., 03150 Kyiv, Ukraine

*Corresponding Author’s Address: [email protected]

Issue: Volume 6; Issue 1 (2019)

Dates:
Paper received: December 20, 2018
The final version of the paper received: February 8, 2019
Paper accepted online: February 13, 2019

Citation:
Lebedev, V. A., Solomiichuk, T. G., Novykov, S. V. (2019). Study of a welding pool harmonic oscillations influence on the welded metal hardness and weld bead width. Journal of Engineering Sciences, Vol. 6(1), pp. C16-C21, doi: 10.21272/jes.2019.6(1).c4

DOI: 10.21272/jes.2019.6(1).c4

Research Area: MANUFACTURING ENGINEERING: Materials Science

Abstract. The comparison results of the hardness measuring of welded metal and the heat-affected zone of the eight welded beads from low-carbon steel obtained by surfacing CO2/MAG with welding bath oscillation influence at values of amplitude equaled 0.5 mm (frequency values were 2.5, 3.0, 4.0, and 4.5 Hz) and 4.0 mm (frequency values were 3.7, 3.8, 3.9, and 4.0 Hz) are presented. A technological mode was the same for all specimens. The special influence of amplitude on the hardness value is noted. The structural metal components of the beads with a maximum hardness value are presented. An analytical calculation of the beads width depending on the value amplitude equaled 6 mm and oscillation frequency (values equal 2.5, 3.0, 4.0, and 4.5 Hz) of the weld pool is presented. A comparative analysis of the calculated and experimental values of the beads width is given. The influence of the oscillation frequency on the width value is noted.

Keywords: surfacing, oscillations, amplitude, frequency, acicular ferrite, hardness.

References:

  1. Kuo, C.-W., Yang, S.-M., Chen, J.-H., Lai, G.-H., Chen, Y.-C., Chang, Y.-T., & Wu, W. (2008). Preferred Orientation of Inconel 690 after Vibration Arc Oscillation Welding. Materials Transactions, Vol. 49(3), pp. 688–690, doi: 10.2320/matertrans.mep2007305.
  2. Jose, M. J., Kumar, S. S., & Sharma, A. (2016). Vibration assisted welding processes and their influence on quality of welds. Science and Technology of Welding & Joining, Vol. 21(4), doi: 10.1179/1362171815y.0000000088.
  3. Selvi, A. A. (2014). Effect of linear direction oscillation on grain refinement. Ohio State University.
  4. Hsieh, C.-C., Wang, P.-S., Wang, J.-S., & Wu, W. (2014). Evolution of microstructure and residual stress under various vibration modes in 304 stainless steel welds. The Scientific World Journal, Vol. 2014, pp. 1–9, doi: 10.1155/2014/895790.
  5. Tewari, S. P. (2009). Influence of Longitudinal Oscillation on Tensile Properties of Medium Carbon Steel Welds of Different Thickness. Thammasat International Journal of Science and Technology, Vol. 14(4), pp. 17–27.
  6. Gill, J. S., Kalyan, R. T. (2018). Effect of Weld Pool Vibration on Fatigue Strength and Tensile Strength of Stainless Steel Butt Welded Joints by GTAW Process. Proceedings of the World Congress on Engineering, Vol. 2.
  7. Yamane, S., Yoshida, T., Nakajima, T., Yamamoto, H., & Oshima, K. (2009). In process control of weld pool using weaving control in switch back welding. Quarterly Journal of the Japan Welding Society, Vol. 27(2), рp. 32s–36s, doi: 10.2207/qjjws.27.32s.
  8. Balasubramanian, K. (2011). Studies on the effect of vibration on hot cracking and grain size in AA7075 aluminum alloy welding. International Journal of Engineering Science and Technology, Vol. 3(1), pp. 681–686.
  9. Singh, P. K., Patel, D., & Prasad, S. B. (2016). Development of vibratory welding technique and tensile properties investigation of shielded metal arc welded joints. Indian Journal of Science and Technology, Vol. 9(35), pp. 1–6, doi: 10.17485/ijst/2016/v9i35/92846.
  10. Kalpana, J., Srinivasa, R. P., & Govinda, R. P. (2016). Effect of frequency on impact strength of dissimilar weldments produced with vibration. International Journal of Chemical Science, Vol. 14(3), pp. 1797–1804, doi: 10.13140/RG.2.2.17394.91840.
  11. Subravel, V., Padmanaban, G., & Balasubramanian, V. (2017). Optimizing the magnetic arc oscillation process parameters to attain maximum tensile strength using RSM. Journal of Manufacturing Engineering, Vol. 12(1), pp. 49–54.
  12. Razmyshlyaev, A. D., Ahieieva, M. V., & Lavrova, E. V. (2018). TMF Influence on Weld Structure at the Welding of 12Cr18N9T. Materials Science Forum, Vol. 927, pp. 1–5, doi: 4028/www.scientific.net/msf.927.1.
  13. Sundaresan, S., & Ram, G. D. J. (1999). Use of magnetic arc oscillation for grain refinement of gas tungsten arc welds in α-β titanium alloys. Science and Technology of Welding and Joining, Vol. 4(3), pp. 151–160, doi: 1179/136217199101537699.
  14. Schmitt, F., Mehlmann, B., Gedicke, J., Olowinsky, A., Gillner, A., & Poprawe, R. (2010). Laser beam micro welding with high brilliant fiber lasers. Journal of Laser Micro/Nanoengineering, Vol. 5(3), pp. 197–203, doi: 2961/jlmn.2010.03.0003.
  15. Rabin, V. F., & Denisenko, A.V. (1978). Metal science of low- and medium-alloyed steels welding. Naukova Dumka, Kyiv.
  16. Mondal, A., Kumar Saha, M., Hazra, R., & Das, S. (2016). Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens. Cogent Engineering, Vol. 3(1), pp. 14, doi: 10.1080/23311916.2016.1143598.
  17. Gautam, U., & Abbas, M. (2013). Analysis of weld bead geometry in saw and modeling using CCD. International Journal of Mechanical Engineering and Robotics Research, Vol. 2(3), pp. 168–181.
  18. Trubetskov, I., & Rozhnev, A. G. (2001). Linear oscillations and waves. Fizmatlit, Moscow.
  19. Volchenko, V. N., Yampolsky, V. M., Vinokurov, V. A., etc. (1988). Theory of welding processes. Vyschaya Schkola, Moscow.
  20. Rykalin, N. N. (1951). Calculations of thermal processes in welding. Mashgiz, Moscow.
  21. Lebedev, V. A., Yarovitsyn, О. V., & Novykov, S.V. (2016). Methods of acicular ferrite forming in the weld bead metal (Brief analysis). Reporter of the Priazovskyi State Technical University. Section: Technical Sciences, Vol. 32(1), pp. 113–117.
  22. Xu, W., Lin, S., Yang, C., & Fan, C. (2015). Weld bead formation in oscillating arc narrow gap vertical-up GMAW process. Transactions of the China Welding Institution, Vol. 36(4), pp. 56–60.

Full Text



© 2014-2024 Sumy State University
"Journal of Engineering Sciences"
ISSN 2312-2498 (Print), ISSN 2414-9381 (Online).
All rights are reserved by SumDU